Spiral conveying fermentation room: The spiral conveying fermentation system includes a spiral fermentation tower, as well as a temperature and humidity control system for the fermentation room. The spiral, fermentation tower utilizes the latest direct-drive conveyor belt from the US-based Intralox, ensuring smooth transportation of dough and baking trays during the fermentation process, eliminating adverse effects on dough fermentation caused by tray jumping. Through the supply and return air systems, the temperature and humidity within the fermentation room are adjusted to achieve the optimal environment for dough fermentation. Multiple sensors are installed in the fermentation room to monitor changes in various data throughout the process, and automatically make adjustments. The height, length, width, and overall height of the tower can be customized according to the customer's product and production capacity requirements. As a leading China spiral fermentation tower supplier, we specialize in designing, producing, installing, and maintaining intelligent mechanical equipment.

Control System:

Controlled by PLC and with parameter settings made on the touch screen, the system can adjust the conveying speed of the fermentation tower, as well as the temperature and humidity inside the fermentation chamber, to meet the fermentation requirements of various products, as different products have different fermentation time, temperature, and humidity requirements. Additionally, it is equipped with fault shutdown protection functions such as chuck, overload, and emergency stop.

One of our key offerings is the customized spiral fermentation tower, this product exemplifies our dedication to innovative, customer-focused solutions, ensuring consistent quality and efficiency in food production.

1. High-Quality Material Construction

The Spiral Fermentation Tower is meticulously crafted from 304 stainless steel, renowned for its durability and resistance to corrosion. The conveyor belt, made of high-strength food-grade plastic, boasts a range of superior properties. It is highly wear-resistant, ensuring long-lasting performance even under continuous use. Its corrosion resistance protects it from chemical damage, while its high-temperature tolerance allows it to function efficiently in various thermal conditions. The conveyor belt is also designed for easy cleaning, preventing residue buildup and ensuring hygiene. Its non-stickiness to products and non-damaging nature to product surfaces make it ideal for handling delicate items. Importantly, the conveyor belt has been certified by the United States Food and Drug Administration (FDA), guaranteeing its safety and suitability for food processing applications.

2. Flexible Fermentation Capabilities

The Spiral Fermentation Tower is designed with versatility in mind. It offers precise control over temperature and humidity, essential factors in the fermentation process. This advanced control system allows it to meet the fermentation requirements of a wide range of products. Whether processing traditional fermented foods or more specialized items, the tower can be adjusted to create the optimal environment for each product, ensuring consistent and high-quality fermentation results.

3. Combined Manual and Automatic Operations

The tower combines the best of both worlds by integrating manual and automatic operations. This hybrid approach offers several advantages. The manual controls provide users with the flexibility to make adjustments as needed, ensuring precise control over the fermentation process. Meanwhile, the automatic functions ensure smooth and silent operation, reducing noise levels and creating a more pleasant working environment. The system is highly stable, with low fault rates, which minimizes downtime and maintenance requirements. This combination of features makes the tower easy to operate and maintain, even for users with varying levels of experience.

4. Advanced Intelligent Control System

The fully automatic intelligent control system is a standout feature of the Spiral Fermentation Tower. It is equipped with a user-friendly touch screen interface that is simple and intuitive to operate. This interface allows users to easily monitor and control the fermentation process, making it accessible even to those who may not be tech-savvy. The system is designed for high efficiency, optimizing the fermentation process to reduce energy consumption. This not only saves on operational costs but also contributes to sustainability efforts. Its suitability for both batch and continuous production makes it a versatile solution for various production scales, from small-scale operations to large industrial setups.

5. Seamless Fermentation Process

One of the key benefits of the Spiral Fermentation Tower is its ability to operate without the need for shutdowns or manual intervention. The system is designed to monitor the entire fermentation process, from start to finish. This integrated operation of the entire conveying tower ensures a seamless and efficient process. By eliminating the need for manual checks and adjustments, the tower significantly reduces the amount of manpower required and the time spent on the fermentation process. This not only boosts productivity but also minimizes the risk of human error, resulting in more consistent and reliable fermentation outcomes.

Q: How does the fully automatic intelligent control system of your Spiral Fermentation Tower work?

A: Our Spiral Fermentation Tower employs a sophisticated automatic control system that monitors and adjusts various fermentation parameters, such as temperature, humidity, and air circulation, without the need for manual intervention. This ensures consistent and optimal fermentation conditions throughout the process.

Q: Is the conveyor belt of your spiral fermentation tower certified for food safety?

A: Yes, the conveyor belt used in our Spiral Conveyor Fermentation Tower has been certified by the U.S. Food and Drug Administration (FDA) or equivalent agencies, ensuring compliance with strict food safety standards. This guarantees that your products are handled in a hygienic and safe environment.

Q: Can the fermentation process be carried out continuously without stopping the machine?

A: Yes, our fermentation tower is designed for continuous operation, eliminating the need for downtime during the fermentation process. This increases production efficiency and ensures a consistent supply of fermented products.

Q: How does the fault shutdown protection feature work?

A: The fault shutdown protection feature of our fermentation tower monitors the system for any malfunctions or abnormalities. In the event of a detected issue, the system automatically shuts down to prevent further damage or safety hazards. This feature minimizes downtime and protects your investment.

Q: Can the fermentation parameters be customized to suit specific product requirements?

A: Yes, our Spiral Conveyor Fermentation Tower offers a high degree of customizability. You can adjust the fermentation parameters, such as temperature, humidity, and duration, to suit the unique needs of your products. This flexibility ensures that you achieve the desired fermentation results every time.

With advanced equipment and skilled personnel, we provide customized design, manufacturing, installation, debugging, and after-sales maintenance of intelligent mechanical equipment.

We deeply understand that every customer has diverse needs. Therefore, we provide professional customized baking solution services, tailoring baking engineering machines according to customers' actual requirements. From the functional configuration to the design of the machine, we fully consider customers' personalized needs to ensure that every machine becomes a proud product for the customer.

KC-SMART provides cutting-edge solutions tailored to the baking industry. Our intelligent mechanical equipment is widely used in the production of diverse baked goods, including bread, mooncakes, cookies, and cakes.

At KC-SMART, we actively participate in industry-leading trade shows to showcase our advanced intelligent mechanical equipment for the global baking industry. These exhibitions provide an excellent platform to connect with clients, discuss their specific needs, and demonstrate our solutions for powder transportation, mixing, fermentation, baking, cooling, and material handling.